Polycarboxylate Superplasticizer 50%

Custom Polycarboxylate Superplasticizer 50% Manufacturer

Zibo Zhuoxing Enterprises Co., Ltd was established in 2008 and has been exporting TPEG, HPEG, EPEG, 50% polycarboxylate water reducer liquid and polycarboxylate water reducer powder to many countries since 2015.

Strong Production Ability

The company currently has a full set of production lines from HPEG to PCE high-efficiency water reducers. The annual production capacity is 80,000 tons and the output is 72,000 tons. The total annual PCE production capacity is 100,000.00 tons.

 

Quality Control

The company has passed ISO9001 quality management system certification. We conduct raw material inspection upon entry to ensure qualification for production, effectively control the whole production process to meet requirements, and sample test each batch before delivery.

Professional Team

The company is privileged to have a professional export team. Our R & D team, which consists of a group of highly qualified and experienced experts, maintains close and fruitful communication with renowned scientific research institutes consistently.

Rich Experience

As one of the two earliest manufacturers of TPEG/HPEG in China, after 16 years of continuous research, we have solved many professional needs of domestic and foreign customers in the field of PCE high-efficiency water reducers.

 

Definition of Polycarboxylate Superplasticizer 50%

 

Polycarboxylate superplasticizer is the third generation of high-performance superplasticizer which is beneficial to improve the workability of concrete mixture, reduce bleeding, and improve the appearance quality and durability of hardened concrete. It can be widely used in highways, bridges, dams, tunnels, high-rise buildings, and other projects.

Features of Polycarboxylate Superplasticizer 50%

 

Enhancing Mechanical Properties
Improves the mechanical properties of concrete by increasing its density as a result of effective water reduction, thereby improving its compressive, flexural, and tensile strength.

 

Achieving Excellent Plasticizing Performance
Excellent plasticizing performance by effectively blocking the secondary aggregation between cement particles due to steric hindrance of the extended polymer side chains. This gives the polycarboxylate superplasticizer high dispersing ability, which can be maintained for a long time, achieving excellent plasticizing performance of concrete mixtures.

 

Effectively Improves The Durability Of Concrete
It reduces the alkali-aggregate reaction of concrete and improves its freeze-thaw resistance.

 

Good Water-Reducing Performance
With low dosage (generally 0.2%-0.3%, equivalent to the mass ratio of dry base to cement), polycarboxylate superplasticizer exhibits excellent water-reducing performance, especially in high-grade concrete (above C50), and the maximum water reduction rate can reach 40%.

 

Dimensional Stability
The addition of polycarboxylate superplasticizer can effectively improve the shrinkage and creep properties of concrete, resulting in good dimensional stability and reduced the risk of cracking.

 

Good Early Strength And Enhancement Effect
Under the same conditions, the early strength and enhancement effect of concrete admixtured with polycarboxylate superplasticizer are higher than other types of superplasticizers.

 

Excellent Water Retention Performance
The bleeding of concrete admixtured with polycarboxylate superplasticizer is significantly lower than that of ordinary concrete, with no segregation, making construction work easier to carry out.

 

TPEG 2400 Polycarboxylate Superplasticizer

 

Types of Polycarboxylate Superplasticizer 50%

High Water Reduction Type
Ultra-high water reduction rate, the water reduction rate can reach 40%; The enhancement effect is obvious, the 3d compressive strength can be increased by 150%-200%, and the 28d compressive strength can be increased by 40% %-70%.

 

High Slump Protection Type
No loss within five hours at most, and the initial and final setting time of concrete is extended by 5 to 12 hours according to the T requirements; It is compounded with high water-reducing polycarboxylate water-reducing agent It can better meet the working performance and mechanical properties of concrete after hardening; It is suitable for mass concrete, self-compacting concrete, medium and low slump concrete, high-strength concrete, etc. for construction under hot weather conditions.

 

Anti-Mud Slow-Release Agent
Excellent mud resistance, has a significant effect on sand and gravel with high mud and stone powder content, and reduces the slump loss of concrete; It is suitable for sand and gravel materials containing mud and stone powder It is the parent material of composite concrete admixtures for high-volume pumping concrete projects and precast concrete components.

 

 
Application of Polycarboxylate superplasticizer
 
01/

High-Strength Concrete Production
PCS is commonly used in the production of high-strength concrete, where the goal is to achieve increased compressive and flexural strength. The superplasticizer allows for the reduction of water content in the mix while maintaining workability, leading to higher strength properties.

02/

Self-Compacting Concrete (SCC)
PCS is a crucial component in the formulation of self-compacting concrete, a type of concrete that can flow and fill formwork under its own weight without the need for vibration. The excellent dispersing and fluidizing properties of PCS contribute to the self-consolidating nature of the concrete.

03/

Pre-cast Concrete Production
In the pre-cast concrete industry, where concrete elements are cast in a controlled environment before being transported to the construction site, PCS is often used to enhance the workability of the mix. This is especially important for achieving detailed and complex shapes in pre-cast elements.

04/

Ready-Mix Concrete
Polycarboxylate superplasticizers are commonly used in ready-mix concrete production. These admixtures enable the transportation of concrete over long distances without significant loss of workability, allowing for better control over the construction process.

05/

High-Performance and Durable Concrete Structures
PCS contributes to the development of concrete with enhanced durability and performance characteristics. It helps reduce permeability, increase resistance to chemical attack, and improve overall structural integrity.

06/

Bridge Construction
Due to the high strength and durability requirements in bridge construction, PCS is often employed to achieve the necessary performance standards. The ability to reduce water content while maintaining workability is especially valuable in these applications.

07/

Underwater Concrete
PCS is used in underwater concrete construction, where maintaining workability and flowability is challenging. The superplasticizer helps in achieving the desired properties of the concrete mix even in challenging conditions.

08/

Mass Concrete Projects
In projects involving large volumes of concrete, such as dam construction or massive foundations, PCS can assist in achieving the necessary workability without compromising strength. The reduced water content helps mitigate issues such as thermal cracking.

 

Key Considerations for Choosing the Right Superplasticizer
 

Water Reduction and Workability

The primary function of a superplasticizer is to reduce the water-cement ratio in a concrete mix without compromising workability. When selecting a superplasticizer, consider its ability to achieve significant water reduction while maintaining the desired workability for your specific project requirements.

Water Reduction and Workability

Different cement types exhibit varying reactions with superplasticizers. It is crucial to choose a superplasticizer that is compatible with the type of cement you are using. Jiahua Chemical's range of superplasticizers is formulated to ensure compatibility with various cement types, providing versatility for different construction applications.

Setting Time Control

Depending on the project specifications, you may need to control the setting time of the concrete. Some superplasticizers offer retardation properties, delaying the setting time, while others accelerate it. Choose a superplasticizer that aligns with your project's specific setting time requirements.

Strength Enhancement

Evaluate the superplasticizer's impact on the compressive strength of the concrete. Jiahua Chemical's superplasticizers are engineered to not only improve workability but also enhance the overall strength and durability of the concrete, contributing to the longevity of the structure.

 

Factors That Affect The Effectiveness Of Polycarboxylate Superplasticizer 50%

 

The Influence Of Cement Characteristics
Different types of cement will have an impact on the effect of the water-reducing agent. The mineral composition and chemical composition of the cement clinker and the form of gypsum (as a setting regulator) will all affect the effect of the water-reducing agent. In addition, the fineness of the cement, the type and amount of admixtures in the cement, the freshness of the cement, the moisture content and temperature of the cement, etc. will also affect the effect of the water-reducing agent.

 

The Influence Of The Characteristics Of The Water-Reducing Agent
Different water-reducing agents have different characteristics and are suitable for concrete of different strengths. When using them, you should choose the appropriate water-reducing agent according to your needs, otherwise, the effect of the water-reducing agent will be affected.

 

Main Reasons To Make The Polycarboxylate Superplasticizer Less Effective Or Even Invalid
Rainwater Enters The Water-Reducing Agent Tank, Causing The Concentration To Decrease
Cause analysis: The feed port above the water-reducing agent tank was opened and the lid was not closed. Heavy rain and water that may wash the top of the tank flowed into the tank, causing the concentration of the water-reducing agent to drop. Rainwater or flushing water enters the water-reducing agent tank, causing the concentration to decrease, resulting in a low water-reducing rate and a small slump of concrete.

The Water-Reducing Agent Has Poor Homogeneity And The Concrete Partially Retards The Setting.
Cause analysis: The agitator of the water-reducing agent tank is faulty, resulting in uneven density of the water-reducing agent. The density of the water-reducing agent in the lower part of the tank is too high and the condensation time is too long. The concentration in the upper part is too small and the condensation time is short.

Mixing Different Types Of Water Reducing Agents
Cause analysis: Polycarboxylate water-reducing agent and naphthalene-based water-reducing agent are incompatible when mixed, resulting in poor workability of concrete.

Mixing Different Brands Of Water Reducing Agents
Reason analysis: Two waterproofing agents purchased during the same period were used in two projects. One had a significant water-reducing effect, and the other had a smaller water-reducing rate. Workers used the bagged waterproofing agents mixedly when transporting them.

 

 
Tips For Using Polycarboxylate Superplasticizer
 

 

Reasonable Control Of Water Consumption
Polycarboxylate superplasticizers are very sensitive to water consumption, especially when using a higher solids water reducing agent. During the trial and production process, it was found that sometimes the water consumption increased slightly by 1kg to 3kg, and the concrete mixture showed serious bleeding, dew piles, and segregation. Therefore, on the one hand, the water consumption of the single side is strictly controlled on the one hand, and the water content of the sand and gravel is accurately measured. The newly washed sand should be put on hold for a period of time, and then used when the water content is relatively stable. On the other hand, a low-solids polycarboxylate superplasticizer is used to reduce sensitivity.

 

Use a Reasonable Amount Of Polycarboxylic Acid
During the use process, the appropriate dosage is determined through experiments. When the dosage is low, the concrete has poor sealing ability, the slump loss is fast, the fluidity has deteriorated, and when the dosage is too large, the concrete mixture is likely to cause serious bleeding and segregation. Grab the bottom. Before production, the best combination of concrete water consumption and polycarboxylate water reducer dosage should be tested, that is, the optimal water consumption and admixture dosage, while paying attention to the fluctuation of raw material to polycarboxylate superplasticizer. The impact of quantity. The raw materials used in the project should be used during the test to facilitate production control. If necessary, the on-site construction conditions should be simulated according to the construction requirements.

 

Dare To Break The Traditional Thinking Mode
In the preparation of high-strength grades, efforts to overcome the use of cement-less mineral admixtures, think that this is safe, the strength will be higher, in fact, the cement is often used to thicken the concrete, the early strength of the concrete develops fast, the growth is slow or not growing in the later period. . Sometimes adding 30kg of cement and concrete without adding cement is about the same, sometimes it is better not to add. Appropriate increase in the amount of mineral admixture will increase the strength of concrete by 5% to 10%, and the strength growth in the later stage is also satisfactory, and it is helpful to reduce hydration heat, prevent cracks, and improve durability.

 

It Is Strictly Forbidden To Mix Naphthalene Admixtures
Companies that use both naphthalene-based water reducers and polycarboxylate water reducers should, if possible, use sub-station. If the same unit has both polycarboxylic acid and naphthalene, it must be used interchangeably. The admixture weighing container, pipe and mixer are thoroughly cleaned, and the concrete tank car is also cleaned and refilled. It is strictly forbidden to mix naphthalene water reducer and polycarboxylate water reducer. Especially at the construction site, when the method of “second addition of admixture” is needed to adjust the workability of concrete mix, it is necessary to clarify the concrete inside the car. The type of admixture used avoids the “quick setting” of the concrete caused by the mixing, which causes the concrete of the vehicle to be scrapped.

 

Strengthen Inspection
When the polycarboxylate water reducing agent is purchased, first check various technical indicators of the water reducing agent to ensure the stability of the quality. Secondly, the raw materials used should be selected, and the mixing ratio of the production should be used for testing. If problems are found, the technicians of the admixture production enterprises should be adjusted in time.

 

Communicate With The Construction Unit In Time
Before the concrete production, the technical requirements of the concrete and the transportation distance, construction technology, temperature of the day, etc. should be known to the construction party. If necessary, go to the working surface for on-site inspection to understand whether the concrete pumping method, the pipeline layout path are reasonable, and the distribution of the steel bars. , the staffing of the construction unit, the quality of the team, etc., according to the actual situation, rational allocation and reasonable dispatch of transport vehicles.

 

Familiar With The Characteristics Of The Polycarboxylate Superplasticizer Used
Through experiments, the variation rules of polycarboxylate superplasticizer in the trial-construction-production-construction of concrete are summarized, which is convenient for dealing with emergencies. Exploring these laws in the test and production practice, accumulating experience, and when a sudden change in the concrete state occurs, timely propose a reasonable solution to avoid causing greater losses and achieve “timely, scientific and reasonable”.

 

 
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Frequently Asked Questions
 

 

Q: What is polycarboxylate superplasticizer?

A: Polycarboxylate superplasticizer, as the third generation of concrete superplasticizer, has a unique comb structure and steric effect. Compared with the first and second generation of superplasticizers, it improves the performance of concrete mixture more significantly.

Q: What is the main component of polycarboxylate liquid?

A: Zinc polycarboxylate is also sometimes referred to as zinc polyacrylate or zinc polyalkenoate. Components of the powder include zinc oxide, Stannous fluoride, magnesium oxide, silica and also alumina. Components of the liquid include poly(acrylic) acid, itaconic acid and maleic acid.

Q: What is concrete superplasticizer?

A: Concrete has developed its definition from just being a mixture of cement, sand, and water. It used to be so, however, the advancement in concrete technology has developed this “mixture” of above mentioned various essential ingredients in the fulfilment of several desired properties such as the superplasticizer admixtures.

Q: What is the ratio of superplasticizer to cement?

A: The percentages of superplasticizer by weight of cement are limited to 1%, 1.25% and 1.5% by individual batch of concrete production.

Q: Does temperature affect superplasticizers?

A: All superplasticizers show significant sensitivity to temperature, with the saturation dosage increasing with an increase in temperature.

Q: How do superplasticizers improve the durability of concrete?

A: Overall, superplasticizer admixtures are a valuable tool for the construction industry, allowing for improved workability and flowability of concrete without sacrificing strength and durability.

Q: What is PCE superplasticizer?

A: PCE (polycarboxylate-based admixture) is the latest generation of high-performance admixture used to improve the properties of concrete. It is a type of concrete admixture known as high-range water-reducing admixtures or superplasticizers. It is composed of an aqueous copolymer of carboxylic acids.

Q: What is PCE powder?

A: Polycarboxylate Ether Powder 99% (Super Plasticizer) show Extremely High Water Reduction in Concrete with Improved Work Ability and an Increase in Strength by Almost 20-30% Depending on Use. These show good workability in Concrete even at water-cement ratios as low as 0.23.

Q: What are PCEs used for?

A: PCEs are commonly used in the production of ready-mix concrete, self-compacting concrete, and precast concrete, as well as in the production of dry mortars like self-leveller, flowing screeds and grouts. They are also used in the production of decorative concrete, which requires a high degree of workability and flowability.

Q: Why are PCEs better than other superplasticizers?

A: PCEs are highly a efficien and have excellent compatibility with other additives, making them ideal for use in a wide range of concrete and dry mortar applications. They work by adsorbing onto the surface of cement particles, creating a steric hindrance effect that prevents the particles from aggregating. This improves the dispersion of cement particles in the mix, reducing the amount of water required to achieve the desired workability. The result is a more compact and dense concrete or dry mortar mix, which has improved strength, durability, and reduced permeability.

Q: Does temperature affect superplasticizers?

A: Tests with the Marsh cone and mini-slump showed that the flow behaviour in all superplasticized pastes is influenced by the temperature and that the saturation dosage of superplasticizer increases with an increase in temperature, with the polycarboxylate-based superplasticizer giving the least variation.

Q: What happens when you add too much superplasticizer?

A: The results show that an excess dosage of superplasticizer helps to achieve increased workability, causes a decrease in abrasion resistance and has no decisive effect (good or bad) on the compressive, flexural and tensile splitting strengths of HVFA concrete mixes.

Q: How does the superplasticizer affect setting time?

A: The use of superplasticizer, especially one based on polycarboxylate, increased the initial setting time by retarding the cement hydration.

Q: How superplasticizer admixtures are used?

A: To build flowing, self-levelling concrete without increasing water, without having to reduce cement and most importantly without sacrificing strength.
To provide workable, high-strength concrete by reducing the water and thus the water-cement ratio.
To save cement by reducing both the cement and water contents while maintaining the same water-cement ratio and the same workability at the same time.

Q: How to store 50% liquid polycarboxylate superplasticizer?

A: The product is transported in plastic barrels or tank trucks and can also be packed in particular ways according to customer requirements;
The product is non-toxic and non-flammable;
Store the product in a cool place. Avoid long-term contact with steel products, cover for storage, avoid the sun, rain, and freezing, and the storage temperature should be between 0-40 ℃, lower than 0 ℃. There will be a phenomenon of freezing during storage. If it froze, heat until it melts and stir again before use;
The shelf life is six months. If it exceeds, it can continue to be used after the technical indicators have passed the inspection and the performance indicators have been confirmed to meet the requirements by concrete trial mix verification.

As one of the most professional polycarboxylate superplasticizer 50% manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy polycarboxylate superplasticizer 50% made in China here from our factory.

Concrete plasticizer admixture, , high Water Reducer In Concrete

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